When your Industrial Pump is on the fritz, you may wonder whether you need Industrial Pump Repair services. Several factors can contribute to pump failure, including shaft misalignment, corrosion, and debris. An experienced engineer can identify these problems and recommend a suitable intervention. If you cannot fix your pump yourself, you can consider replacing it with a new one or opt for retrofitting. Either way, Houghton International can help you resolve your pump problem.
Cavitation
Cavitation is a common problem that can cause damage to pumps. It occurs when liquid and gas rapidly change in pressure. This creates bubbles and vapor cavities in the liquid. These voids may be unseen initially but can cause significant damage over time. In pump applications, cavitation can result in premature valve failure and reduced flow pressure.
There are various solutions for cavitation. One solution is reinforcing a fluid-handling device with an elastomeric, high-performance coating. The material bonds to the fully-immersed surface and its elastomeric properties make it more effective in dissipating energy during cavitation. In addition, CR liquid elastomer can control the mechanical damage that cavitation causes in a pump.
Over-pressurization
Over-pressurization in industrial pump repair results from high pressure in a pump or motor. This condition causes excessive loads on the seal lip and groove and can cause the instantaneous failure of the pump. Additionally, improper lubrication can result in damage. Although over-pressurization is not a visible symptom, it can cause extensive damage if left untreated.
Over-pressurization in an industrial pump can lead to component separation. This can happen when the cylinder barrel or valve plate is too high for the cylinder to maintain the hydrodynamic lubrication between the components. The cylinder barrel will then separate from the valve plate.
Predictive maintenance
Predictive maintenance for industrial pumps involves using AI, machine learning, and advanced analytics to predict failures before they happen. This type of maintenance involves identifying critical failure modes, monitoring pump performance trends, and performing maintenance to avoid costly breakdowns. Industrial pump failures are often at remote locations, making predictive maintenance essential for their continued operation.
When properly implemented, predictive maintenance programs can yield a tenfold ROI and reduce the need for unplanned downtime and costly breakdowns. The downside is that these programs are expensive and require highly skilled personnel. However, they do ensure that the equipment is shut down only when it is going to fail and reduce the overall amount of time spent on maintenance.
Cost of repairs
Industrial pump repairs can be expensive, and it is important to understand the cost involved. A pump repair will involve various prices, from the parts used to the labor required to perform the repairs. The cost can vary widely, whether a pump needs routine maintenance or a complete overhaul. Maintenance personnel should understand the pump’s age and operation and be knowledgeable about its parts and maintenance needs.
Rewinding electric motor and maintenance is a key component to maximizing the life of industrial pumps. Not only does it extend their lifespan, but it also improves performance and reduces costs. Industrial pumps are an essential component of any production line, and a pump failure can result in a shutdown of production lines. Regular maintenance of industrial pumps will increase the efficiency of the process and reduce the need for emergency repairs.
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